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How much of the total volume of the device was the case/housing?

I suppose the glue-everything approach is partly due to the desire of making a device very thin. There's no room for strong, load-bearing outer case, the internals are load-bearing.



I suspect manufacturing has something to do with gluing too. Afaik screws are expensive compared with glue, and their assembly involves slow humans or expensive robots.


You just need well designed rubber gasket. Thickness is impact resistance thing in those devices


It's been a long time, but the gasket itself was probably a millimetre or two thick, squeezed extremely tightly by the screws in the battery cover. It ran on AA or AAA batteries, and they took about about half or a third of the depth.




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