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That is the Birkeland-Eyde process, which was superceded by the Haber-Bosch process because it is much more energy effective.

As far as I understand, the reasons for using methane as the hydrogen source in industrial processes is because of costs and the difficulty in scaling electrolysis industrially.

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Right, makes perfect sense.

So this is pretty far outside of my area of expertise, but https://pmc.ncbi.nlm.nih.gov/articles/PMC8133363/ suggests that there may be an evolution of Birkeland-Eyde that isn’t nearly as bad as the original process was. I haven’t gone through this in detail and even if I had I probably don’t have the background to do it justice.




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